Back to all

Let's Clear Some Things Up (Headlight Restoration)

March 31, 2024

You know how exposing your skin to sunlight can cause sunburn and other unhealthy things.  Sunlight can also create major problems for your headlights.  After they've been exposed to ultraviolet light, acrylic headlights can yellow and fog due to oxidation.  And when that happens, less light can pass through the plastic, reducing the effectiveness—and safety—of your headlights. 

It's not just the UV light that causes headlights to turn cloudy.  Road grime and debris gets kicked up and can scratch the plastic, diffusing the light that should pass through them when they're clear.  Plus, when your vehicle was new from the factory, the headlights had watertight seals all around to prevent moisture from getting into them and fogging them up with water vapor.  Just like clouds can hide the sun, tiny water molecules can diffuse the light from your headlight bulbs. 

Sure, you could buy replacement parts and start fresh.  But the good news is many vehicle repair facilities can restore your original headlights to perform like they did when you first bought your vehicle.  Here's how it works:

  • A technician will protect your vehicle's paint by either taking the headlights out or by taping off the paint near the headlights and leaving them in place.
  • Residue is removed from the headlight surfaces by wet sanding to remove the oxidized plastic.
  • Using special compounds, the technician will buff and polish the surface of the lens so it looks as smooth as glass. 
  • The newly-polished plastic is then sealed with wax or a special sealant designed to keep them operating like new. 
  • If the seals that keep the moisture out of the inside of your headlights have dried out or cracked, they will be restored or replaced to keep condensation from forming again.

Visibility at night is vital for safe driving, and if your headlights aren't performing up to their potential, the less you'll be able to see ahead of you.

There are many advantages of having your headlights restored rather than buying new or aftermarket replacements.  It's friendlier to the planet since plastics are made of oil, so it's reducing the amount of plastic that is manufactured.  And it's usually cheaper to have your headlights restored rather than replaced.

Consider headlight restoration a way to literally recycle those parts of your vehicle.  That seems to be perfectly clear!

Tuffy Tire & Auto Service Center Appleton
2940 E. College Ave.
Appleton, Wisconsin 54915
920-954-8500

More articles from Tuffy Appleton

Making Sense of the O2 Sensor (Oxygen Sensor Replacement)

October 27, 2025

As you know, todays vehicles rely on a lot of computers in them to keep them running clean and efficiently. Those computers depend on information delivered by several sensors throughout the engine and exhaust system. And one of the most important is the oxygen sensor. Known as the O2 sensor f... More

Stop! And See Us (Brake Pad Replacement)

October 23, 2025

If youve ever driven a bicycle with hand brakes, youll probably understand how the brake pads on your vehicle work. Bicycle brakes use a system that squeezes the bike wheels rim with a pair of cushioned pads activated by your hand squeezing the hand brakes on your handlebars. The friction of tho... More

Steer Clear (Power Steering Pump Replacement)

October 12, 2025

When it comes to ease and precision of steering, todays vehicles are engineering marvels. One of the keys to just how good steering is lies in the refinement of power-assisted steering which we know simply as power steering. At the heart of the system is an electrically or belt-driven power ste... More